JPaul
Well-Known Member
- Messages
- 2,401
- Location
- Way up north, UT
Took the H3 into town earlier this week (don't drive it near as much as I used to now that I work from home and have another car I can drive) and right off the bat it started having hard shifts for 1-2. The rest were fine. Finally it threw a check engine light so I checked the code and got three, P0717 (No ISS signal), P0700 (General Trans error, apparently doesn't mean much more than the other code), and P0118 (Coolant temperature sensor signal issue) (or it was P0117? Something like that) if I recall correctly, but I get this one somewhat often and I think it's a wiring issue since it is intermittent. This is a potentially relevant issue to the transmission codes I think. More in a bit.
Stopped a few places and each time I started the truck back up it would immediately go back into the limp mode from the P0717 issue. So it wasn't intermittent. I cleared the codes a few times but gave up eventually as it immediately came back.
Even let it sit overnight and still the same issue. Hard 1-2 shifts and P0717.
The transmission is not very old, I ordered it in June 2018 and got it towards the end of the month and installed it. It is a reman. It has a 3 year warranty on it so it's still just inside the warranty period in case it really is something wrong inside the transmission, but I have my doubts.
Reason I doubt it is something in the transmission is that the typical cause for the input speed sensor to fail is the wiring inside the transmission rubbing through and shorting to ground. However looking at pictures of that part it seems they have addressed this issue by adding sheathing where it used to be exposed wires (which is why it could rub through and short, a few inches of the wires were unsheathed and could rub against the housing). I am betting that has been fixed like that for long enough that what is inside my transmission probably uses that same part. But I am also reeeeeeally hoping it's not the sensor since you have to pull the transmission out and crack it open in order to replace it. Moab is only a couple weeks away and it would suck to have to pull the transmission right now.
So today I finally got some time to start looking at it. Here's where the wiring harness is coming into mind for me as the source of this problem. I have had two separate but likely related issues with a couple sensors on the engine since my rebuild. The first was the crankshaft sensor. I would get a code every now and then complaining about losing the signal for the crankshaft sensor. Investigation resulted in me finding that the new sensor I put in when I did the rebuild had partially failed in a couple ways. First was the oring that sealed the sensor to the block had hardened and shrunk. I also discovered oil inside the connector which is a waterproof connector so it didn't get in from the outside, it had to have come in through the internals of the sensor itself. I replaced the sensor and that helped but I have still gotten that same code a few times since then. It's been mostly quiet but again, I don't drive the truck near as often as I used to.
Second issue is the coolant sensor. It too was replaced when I rebuilt the engine. I have been getting codes for this far more frequently. It tends to happen when first starting up the truck. I can watch the value for the coolant temperature read -40F for a while before the sensor finally starts registering. It doesn't always set a code but I monitor that with my Ultragauge so I can see it happen even if it doesn't set a code. I've checked the connector a few times but it seems fine.
I have also had another issue before that I have written about on here where I was getting some problems and ended up discovering that the conduit for the harness that the temperature sensor and transmission wiring all run through had disintegrated in the spot right where there is a metal clip that is supposed to hold the harness in place right at the back of the passenger head. The clip was starting to wear into one of the wires and seemed to be shorting it intermittently.
So there is a ongoing theme of wiring issues with this particular harness. This is what lead me to believe that there was probably yet another problem with it that was causing my transmission issue.
I disconnected the harness from the transfer case and transmission and pulled everything up so that I could inspect all of it. Of course I couldn't find anything obviously wrong, even the spot I had noticed was rubbing against the stud on one of the transmission bolts (that of course is supposed to be used to hold the wiring harness in place with a clip but for some reason it wasn't clipped on) didn't show any real problems (though it eventually would have rubbed through anyway). I put a meter on the wires that are for the input speed sensor and didn't detect any breaks or even conductivity issues. They both measured out at almost zero Ohms. I fed the harness back down and connected it to the transmission again and tested to see if there was a short to ground for the signal line but it came back fine. Same with the other side that is the ground for the sensor (the sensor has three wires, 12v from an ignition source, ground to the transmission control module, and the signal line to the transmission control module). So it doesn't appear to be anything in the sensor wiring causing an issue.
I turned the ignition on to verify power was getting to the sensor OK (it was) and to see what I got from the signal side. It came back with 12v which would be expected if the sensor had a tooth right next to it. And that is where I am now stuck. I have no idea if simply turning the engine/torque converter will cause the input shaft to rotate or not. If it does then I can't seem to get a low signal from the sensor (it should go high when a tooth is next to it and low in-between teeth). I have the transmission in park currently. I can't get it out of park because I don't have the gear selection switch connected at the transmission since it's kind of a pain to re-route the harness. I don't think having it in park locks the input shaft though either, but maybe it does?
I also can't try to turn the engine over right now, likely due to the same reason. Since the sensor appears to be OK so far (unless it failed with a high signal, which from what I have been able to find about these devices is unlikely) I am likely going to pull the harness back out, redo the conduit completely since quite a bit has gone missing from the section that is right next to the engine, and then put it all back together and see if I managed to fix it. At the least then I can probably get the engine started up and see if I can detect anything more than what I have determined so far.
Any thoughts or ideas or knowledge of the matter is appreciated.
Stopped a few places and each time I started the truck back up it would immediately go back into the limp mode from the P0717 issue. So it wasn't intermittent. I cleared the codes a few times but gave up eventually as it immediately came back.
Even let it sit overnight and still the same issue. Hard 1-2 shifts and P0717.
The transmission is not very old, I ordered it in June 2018 and got it towards the end of the month and installed it. It is a reman. It has a 3 year warranty on it so it's still just inside the warranty period in case it really is something wrong inside the transmission, but I have my doubts.
Reason I doubt it is something in the transmission is that the typical cause for the input speed sensor to fail is the wiring inside the transmission rubbing through and shorting to ground. However looking at pictures of that part it seems they have addressed this issue by adding sheathing where it used to be exposed wires (which is why it could rub through and short, a few inches of the wires were unsheathed and could rub against the housing). I am betting that has been fixed like that for long enough that what is inside my transmission probably uses that same part. But I am also reeeeeeally hoping it's not the sensor since you have to pull the transmission out and crack it open in order to replace it. Moab is only a couple weeks away and it would suck to have to pull the transmission right now.
So today I finally got some time to start looking at it. Here's where the wiring harness is coming into mind for me as the source of this problem. I have had two separate but likely related issues with a couple sensors on the engine since my rebuild. The first was the crankshaft sensor. I would get a code every now and then complaining about losing the signal for the crankshaft sensor. Investigation resulted in me finding that the new sensor I put in when I did the rebuild had partially failed in a couple ways. First was the oring that sealed the sensor to the block had hardened and shrunk. I also discovered oil inside the connector which is a waterproof connector so it didn't get in from the outside, it had to have come in through the internals of the sensor itself. I replaced the sensor and that helped but I have still gotten that same code a few times since then. It's been mostly quiet but again, I don't drive the truck near as often as I used to.
Second issue is the coolant sensor. It too was replaced when I rebuilt the engine. I have been getting codes for this far more frequently. It tends to happen when first starting up the truck. I can watch the value for the coolant temperature read -40F for a while before the sensor finally starts registering. It doesn't always set a code but I monitor that with my Ultragauge so I can see it happen even if it doesn't set a code. I've checked the connector a few times but it seems fine.
I have also had another issue before that I have written about on here where I was getting some problems and ended up discovering that the conduit for the harness that the temperature sensor and transmission wiring all run through had disintegrated in the spot right where there is a metal clip that is supposed to hold the harness in place right at the back of the passenger head. The clip was starting to wear into one of the wires and seemed to be shorting it intermittently.
So there is a ongoing theme of wiring issues with this particular harness. This is what lead me to believe that there was probably yet another problem with it that was causing my transmission issue.
I disconnected the harness from the transfer case and transmission and pulled everything up so that I could inspect all of it. Of course I couldn't find anything obviously wrong, even the spot I had noticed was rubbing against the stud on one of the transmission bolts (that of course is supposed to be used to hold the wiring harness in place with a clip but for some reason it wasn't clipped on) didn't show any real problems (though it eventually would have rubbed through anyway). I put a meter on the wires that are for the input speed sensor and didn't detect any breaks or even conductivity issues. They both measured out at almost zero Ohms. I fed the harness back down and connected it to the transmission again and tested to see if there was a short to ground for the signal line but it came back fine. Same with the other side that is the ground for the sensor (the sensor has three wires, 12v from an ignition source, ground to the transmission control module, and the signal line to the transmission control module). So it doesn't appear to be anything in the sensor wiring causing an issue.
I turned the ignition on to verify power was getting to the sensor OK (it was) and to see what I got from the signal side. It came back with 12v which would be expected if the sensor had a tooth right next to it. And that is where I am now stuck. I have no idea if simply turning the engine/torque converter will cause the input shaft to rotate or not. If it does then I can't seem to get a low signal from the sensor (it should go high when a tooth is next to it and low in-between teeth). I have the transmission in park currently. I can't get it out of park because I don't have the gear selection switch connected at the transmission since it's kind of a pain to re-route the harness. I don't think having it in park locks the input shaft though either, but maybe it does?
I also can't try to turn the engine over right now, likely due to the same reason. Since the sensor appears to be OK so far (unless it failed with a high signal, which from what I have been able to find about these devices is unlikely) I am likely going to pull the harness back out, redo the conduit completely since quite a bit has gone missing from the section that is right next to the engine, and then put it all back together and see if I managed to fix it. At the least then I can probably get the engine started up and see if I can detect anything more than what I have determined so far.
Any thoughts or ideas or knowledge of the matter is appreciated.