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Hunner Roof Cross Bar Mod

Hunner

Well-Known Member
Messages
2,334
Location
Arkansas
I did this back a few years ago but wanted to add it to the data base after seeing several questions about the rails and bars.
I have the OEM style crossbars which I got from G-style and after looking at the dealer appear to be almost identical. The only difference I see is also what I was told by someone that worked at the source that for them to sell them they had to leave off the Hummer name in chrome but it is recessed in the end caps. Then you can stick them on if you want. I have a Rola rack mounted with extension and really like the removable setup. I have been carrying an extra spare on long trips. It might be tough to find a replacement tire in some areas. Apparently after some rough offroading there needs to be some adjustment. The levers that snap the cross rails on never did seem tight to me. I have noticed the metal rail on the roof has alternating hi and low places. It is possible to find a spot they get a little tighter.
I found there is a pin in the arm that locks you can push out with a punch and remove it. The washer with pin and spring will come out. I added a washer to that. I looked thru several washers and found some thinner than others. I used a fender washer which is larger than regular washers but with the same size hole. I found it was tighter and had to move them back and forth to find the best place so the lever would close and lock. It felt a little too tight so I resorted to slightly sanding down the teeth on the bottom of the lever. NOT much just enough it did not feel like I was going to break the lever. I actually bent the pin on one and the lever did not break, just flexed. That is when I sanded it. Seems real tight now.
I put the four plastic tie down loops I had back on. Two at the back and two at the front for stoppers. I must not have gotten them tight enough for the amount of weight the first time.
I went to see about getting four more to really lock it in between them. $20 bucks each at your friendly dealer. EACH part number 17801708. Surely they read that wrong. It must be for a set of 4. "Nope I rechecked GM want that plus shipping and sales tax."
I ordered extra tie down loops from one of the GM parts direct sites.
It will not save a page so you gots to put in the part number $17 plus $14 ship and handling for FOUR!
I worked on an alternative, just maybe a flat piece with a locking nut for my purpose. The washers I now have are SS and 1 1/4 so I ground off two edges just enough to let it slide in the track. I used a rectangle nut plate I found in my parts drawer. I had to grind it down to fit in the track and slide over the roof fasteners in the bottom of the track. I think you could find a thin nut it would work as well.
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And, as some of you have seen I am not afraid to load them up with a rack and equipment and go places but with the option to easily remove the basket by myself. Here are a few oldies but goodies for this thread.
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Last edited:

Hunner

Well-Known Member
Messages
2,334
Location
Arkansas
I have not modded any of the body work yet!
Got a quick question. In advanced edit I can change the title in the text box but not the "thread" title is there a way to do that? I try to title it so the search will find it. I should haveput Hunner Roof Cross Bar Mod, as I changed it, but it only changed the text box title. Just trying to figure things out.
 
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